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Common Faults in Mineral Powder and Slag Ball Press Machines
Time：Mar 02,2023
As a forming machine, the mineral powder and slag ball press often encounters various common faults after a period of use, significantly impacting its efficiency. Moreover, inadequate and inconsistent maintenance can lead to escalating equipment costs over time—primarily due to the lack of proper upkeep. Therefore, we’ve compiled some essential daily maintenance tips for the mineral powder and slag ball press, offering valuable guidance for everyone to refer to.
I. Daily Maintenance of Mineral Powder and Slag Ball Press Machine
1. Routine inspection and cleaning
(1) Check if the foundation anchor bolts are loose and tighten them if necessary; open the reducer inspection cover to examine the gear meshing and wear condition.
(2) The air pressure in the hydraulic cylinder of the ball press machine should be checked when the machine is turned off. If significant pressure fluctuations occur due to underlying issues such as fluctuating temperatures or oil leaks, new oil should be added or the system adjusted to restore the required working pressure. Additionally, if an oil leak is detected in the hydraulic system during operation, the machine must be immediately shut down for repairs before restarting.
(3) Inspect the mineral powder and slag ball press machine's wiring on schedule to ensure smooth production.
(4) Ensure timely handling of dust and fumes generated from the mineral powder and slag ball press machine. During the entire disassembly and assembly process, pay close attention to removing dust and carefully guide the equipment into its intended moving position. (5) If excessive dust is detected, address it promptly.
(6) If left unused for an extended period, clear out the remaining raw materials from each department.
(7) The transmission chain of the mineral powder and slag ball press machine needs to be cleaned once a month.
2. Regularly replace and replenish various types of hydraulic oil
(1) Perform regular oil maintenance, lubricating the gearbox twice per shift.
(2) The motor oil for the ball press machine should be changed every three months to ensure proper equipment operation.
(3) Check the transmission system's grease on schedule, and replenish it promptly if you notice it’s running low.
(4) The rolling bearings at various parts of the mineral powder and slag ball press machine should be greased once a year.
(5) Perform a monthly bearing oil introduction, and completely remove it once every six months.
3. Regularly replace worn-out parts.
II. Common Maintenance and Troubleshooting Issues for Mineral Powder and Slag Ball Press Machines
(1) Inspect the wear issues in critical areas such as the internal triangular wear-resistant liners, rolling bearings, screw mechanisms, and material nozzles across the entire machine body, and then proceed to clean thoroughly and replace the bearing lubricant.
(2) Open the reducer inspection cover and check the contact condition and wear status of the transmission gears.
(3) Check if the theoretical foundation anchor bolts are loose and tighten them if necessary.
(4) If the hydraulic cylinder's working pressure experiences significant fluctuations, new oil should be introduced promptly.
(5) If oil leakage is detected in the steam pressure automatic control system during operation, the unit should be shut down immediately. Restart only after the leak has been repaired.
(6) After the components have been thoroughly cleaned, be sure to apply grease before proceeding with assembly.
(7) When assembling the parts, first check for any signs of wear. If wear is detected, be sure to replace the affected parts regularly.
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Tel:+86-13703990669
Tel:+86-371-64696918
Address: Longgang Development Zone, Xingyang City, Zhengzhou City, Henan Province
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